Evaluation of Naphtha Hydrotreating High-Pressure Loop Bypass
- Nth Solution
- Team members:ย Abdullah Al-Rady, Omar Kamel, Van Tran, Mashroor Rahman, Taha Khimani
- Advisor:ย Giancarlo Dalle Ave
The Department of Chemical Engineering at McMaster University has developed a new branch for the final-year capstone project structure that is focused on industry-student collaborations to solve or investigate a problem posed by potential industrial partners.
The over-arching goal of this capstone design in which teams participate in a self-directed industry-driven projects is to provide students opportunities to solve real-world problems while simultaneously providing value to the companies willing to support them
Team #1: TEAMONร
The Nucor facility produces insulated panels on a continuous line with a semi-operator controlled foaming stage. This project aims to develop a control algorithm to automate the foaming process by optimizing chemical input to maintain consistent foam density.
Team members:ย Anna Nebel, Brianna Chester, Tom Liao, Yifeng Hu, Rehnuma Anwar
Capstone advisor:ย Zeinab Hosseinidoust
Industry partner: Nucor Insulated Panel Group
Team #2
We are tasked with designing a control algorithm for Nucor’s foam panel production line. The objective is to create a control algorithm that maintains a constant line
speed while adjusting the chemical flow rate to keep the foam density consistent.
Team members:ย Ryan Bender, Nathan Eastment, Adam Fernandes, Hetash Rattu, Jamal Zureikat
Capstone advisor:ย Zeinab Hosseinidoust
Industry partner:ย Nucor
Team #3
This project involves designing a hydrometallurgical plant at a scoping level to produce battery-grade Nickel Sulfate Hexahydrate, a key material used in electric vehicle batteries as part of the cathode active material for advanced battery chemistries.
Team members:ย Dounia Qawasmi, Salma Ghanem, Bradley Charko, Justin Evangelista, Gertrude Henneh
Capstone advisor:ย Raja Ghosh
Industry partner: Hatch Ltd.
Team #4: Emission: Impossible
McMaster University aims to achieve a net-zero carbon campus by 2050, with a key challenge being the central plant’s reliance on natural gas for steam and chilled water production. This project involves reviewing the plant’s operations and proposing a fiscally responsible decarbonization strategy to reduce or eliminate the dependence on natural gas use.
Team members:ย Subhiksha Chittibabu, Anas Takrouri, Shuangyu Gao, Daniele Palladino, Muhammad Shamikh
Capstone advisor:ย Jake Nease
Partner:ย McMaster University
Team #5: CarbonSealer
Another major natural gas consumption source in McMaster University other than boilers is the cogeneration unit which contributes to 30 โ 40% of overall CO2. It is important to design a process to reduce the carbon emission from the cogeneration system, and membrane carbon capture technology has the potential to be the solution.
Team members:ย Jian Yang, Zhijun An, Muzi Wang
Capstone advisor: Jake Nease
Industry partners:ย McMaster University
Team #6: PolyCycle
As sustainability is becoming increasingly important in many industries, there is an increased demand for alternatives to traditional plastics; this places polylactic acid (PLA) at the forefront of the bioplastics market due to its renewability and competitive pricing. However, the limited recyclability of PLA restricts their full integration into a circular material economy because of mechanical integrity loss, thermal degradation, and generally decreased tensile strength associated with each recycling cycle. The main objective of the experiment is to improve the recyclability of rPLA over multiple reprocessing cycles by mixing it with polymers like amorphous PHA and chain extenders.
Team members:ย Kamaya Bosland, Zaid Elwi, Cheryl Tong, Carson Sing, Scarlett Jeong
Capstone advisor:ย Li Xi
Industry partner:ย Oligomaster
Team #7: Mission: Imbottleable
This project focuses on improving the recyclability of plastic beverage bottles by blending recycled PET (rPET) and PLA with the use of additives. Through extensive lab testing, including mechanical, thermal, and rheological analyses, the most effective additives andย optimal formulations were determined to enhance material performance and support a circular economy.
Team members:ย Somia Rehman, Alisa Godovanny, Kritika Sharma, Olivia Ljuboja, Zoya Malik
Capstone advisor:ย Li Xi
Partner:ย Oligomaster Inc.
Team #8: Hemp Fusion
The use of hemp in bioplastics is limited due to the cost of shipping, thus a modular system for farmers needs to be designed which can micronize and pelletize hemp with a biopolymer resin on site, making an accessible and sustainable alternative to petroleum-based plastics. This system needs to be user-friendly and will prioritize safety and economic feasibility.
Team members: Samantha McKelvey, Charlotte Paton, Allison Simpson, Adeola Folorunso, Mallika Khurana
Capstone advisor: Li Xi
Industry partners: Oligomaster
Team #9: Mini-MBR Team 9
Under a partnership with Fibracast Ltd., the goal of this project is to design a functional, transportable, small-scale MBR that will be used to treat wastewater on-site from existing sources. Using Fibracastโs own ultrafiltration membrane, FibrePlateTM, and all necessary piping, alarms, and controls, the designed small-scale system will treat post-bioreactor flow to produce clean filtrate.
Team members:ย Sheel Ayachi, Khushali Shah, Max Rand, Justin Tran, Nicole Liut
Capstone advisor:ย Kim Jones
Industry partner: Fibracast
Team #10: Mini Membrane Masters
By designing a small scale membrane bioreactor (MBR) using the Fibracast membrane technology, this project’s design treats wastewater at existing production plants. This design aimed to purify mixed liquor in a cost effective, weather resilient, efficient, and portable way.
Team members:ย Erika Tennant, Joshua Spano, Haeeda Rizwan, Harleen Jaryal, Warisha Adil
Capstone advisor:ย Kim Jones
Industry partner: Fibracast
Team #11: Sarmo
Decarbonizing the steel industry is crucial in addressing climate change. Our team designed an electrochemical steel production process inspired by Electra technologies, offering a lower-energy, low-emission alternative to traditional methods, shaping the future of sustainable steel manufacturing.
Team members:ย Olivia Pilla, Sara Woods, Rita Filipe, Michael Burton, Ali Syed
Capstone advisor: Drew Higgins
Industry partner: John D’Alessio
Team #12
Design of a full-scale carbon dioxide removal plant using a combined bipolar membrane electrodialysis system coupled with electrocatalytic hydrogen production to enhance ocean alkalinization using dilute NaOH solution.
Team members:ย Jake Raycraft, Nolan Roney, Pako Musa, Karl Rizk, Maha Chaudhry
Capstone advisor: Charles de Lannoy
Team #13: HydroCarbon Solutions
Optimization of the global location of a BMED plant based on a techno-economic analysis and the consideration of relevant factors, such as the cost of utilities, labour, and land.
Team members: Eileen Cornejo, Ellie Teeple, Ada Chen, Prachi Kapur, Tiffany Tjong
Capstone advisor:ย Charles De Lannoy
Team #14
The iron and steel industry is one of the major emitters of greenhouse gas, accounting for 7-9% of global CO2 emissions annually, leading to an effort to reduce emissions from basic oxygen furnace gas (BOFG). This project aims to propose an end-of-pipe solution for an existing steel plant.
Team members:ย Annika Culhane, Steven Chui, Jonah Kwon, Madeline Wighardt, Elsie Igho
Capstone advisor:ย Prashant Mhaskar
Industry partner: Hatch Ltd.